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Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing Accuracy

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Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing Accuracy

Brand Name : Lingyao

Model Number : LYAPL1-20-I

Certification : CE, ISO, GMP

Place of Origin : China

MOQ : 1 unit

Price : USD 150,000-350,000 per unit

Payment Terms : D/A,D/P,T/T,Western Union,MoneyGram

Supply Ability : 1 unit per month

Delivery Time : 180 work days

Packaging Details : carton, wood carton, pallets

Quality Assurance & Compliance : CE, GMP, ISO, etc..

Precision & Accuracy : High-precision filling, +/- 0.5%

Automation Level : Fully automated, washing-sterilizing-filling-sealing integration

Aseptic Performance : cleanroom-compatible designs, validated sterilization protocols, and laminar airflow systems

Scalability & Flexibility : 1-10ml glass ampoules

Sterilization Capability : Integrated sterilization processes (ultrasonic cleaning, dry heat sterilization

After-sales Service & Technical Support : 1-2 years guarantee maintenance, free spare parts available, and troubleshooting assistance to minimize downtime

Energy Efficiency : low power consumption

Data Integrity & Traceability : 21 CFR Part 11

Material Compatibility : SS316

Proven Industry Experience : Pakistan, Bangladesh, Thailand, UE, UA, Vietnam, Indonesia, Turkey, Iran, Israel, USA etc.

Machine Name : Vial Filling Line

Function : Vials Washing, Sterilization, Filling, Plugging, Capping

Filling Volume : 2-30ml

Filling Liquid Type : Vaccine

Output Capacity : 6000-26000 BPH

Vials Material : Glass

Filling Accuracy : +/-0.5%

Breakage Rate : <0.5%

Nitrigon Filling : Yes

CIP/SIP : Yes

Oven Cooling Style : Water Cooling

Plugging Style : Half

Capping Head : Multi

LAF : Yes

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Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing Accuracy


Designed specifically for insulin and other high-value biologics, this sterile ampoule filling machine combines precision engineering with pharmaceutical-grade compliance to meet the stringent demands of modern drug manufacturing. With a 0.5% dosing accuracy, it ensures consistent insulin dosage delivery, minimizing product waste and maximizing batch yield—critical for cost-sensitive and high-compliance markets like the Middle East, where diabetes prevalence exceeds 20%.

Key Features Delivering Tangible Value:

  1. Ultra-Compact Design for Flexible Layouts
    • Optimized footprint (1.8m × 1.2m) suits small-batch production and cleanroom environments, ideal for regional pharmaceutical hubs in Dubai or Saudi Arabia seeking space-efficient solutions.
    • Modular structure allows integration with existing isolator or RABS systems for aseptic processing.
  2. Zero-Contamination Guarantee
    • Full CIP/SIP (Clean-in-Place/Sterilize-in-Place) functionality reduces downtime between batches.
    • 316L stainless steel contact surfaces and FDA-compliant seals prevent leaching, ensuring compliance with WHO GMP and ISO 14644-1 Class 5 standards.
  3. Adaptive Temperature Control
    • Patented cooling jackets maintain insulin at 2–8°C during filling, crucial for heat-sensitive biologics in Middle Eastern climates.
    • Real-time viscosity monitoring adjusts pump speeds to handle temperature-induced liquid variations.
  4. Smart Production Analytics
    • HMI touchscreen tracks fill weight (2–500ml range), rejects under/overfilled ampoules, and generates audit-ready reports for FDA/EMA submissions.
    • OEE (Overall Equipment Effectiveness) dashboard identifies bottlenecks, boosting throughput to 26,000 ampoules/hour.


20ml ampoule filling machine sop Spec:

technical parameters
　
product model LYQCL100+LYASMR
620/43+LYAGF8
size range 1-20ml national standard ampoules
Output(1-2ml) 16000-22000pcs/h
Output(5-10ml) 8000-12000pcs/h
Output(20ml) 5000-7000pcs/h
Clarity ＞99%
Breakage rate ≤1%(whole line)
Filling Precision ±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure 0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gas Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption 0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption 0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume 3500-4100m³/h
Net weight 7800(kg)
Total power around 72kw 380V 50HZ
Outline size around 9940x2260x2445mm


** Configuration** Details
Number of Filling Needles 12 needles
Suitable Vial Size 1-10ml
Output Capacity ≥24,000 vials/hour
Accuracy ±1%
Nitrogen Consumption 0.2-0.3 Mpa, 1.5-2.5 m³/h

Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing AccuracySterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing Accuracy


Why This Machine Outperforms Competitors?

  • Seamless Scalability: Upgradeable from manual loading to robotic arm automation as production demands grow.
  • Energy Efficiency: servo motors reduce power consumption by 30% versus traditional fillers.
  • Material Savings: Peristaltic pump technology cuts insulin waste to <0.5ml per 100ml batch, saving ~$12,000 annually for mid-sized facilities.

Ideal For:

  • Insulin manufacturers supplying GCC countries requiring halal-certified biologics.
  • CDMOs handling cytotoxins or monoclonal antibodies needing isolator-compatible systems.
  • Hospitals producing in-house sterile preparations under USP <797> guidelines.

Equip your facility with a sterile ampoule filling solution that bridges precision, compliance, and ROI—request a live demo today to validate performance with your specific insulin formulation.




Product Tags:

10ml Ampoule Filling And Sealing Machine

      

Sealing Ampoule Filling And Sealing Machine

      

Sealing filling lines pharmaceutical

      
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