Automated Vial Filling Capping Line with Sterile Integrity Assurance Precision Solution for Vaccine and Biologics Production
Revolutionize Your Pharmaceutical Production with Our Fully Integrated Vial Filling-Capping Line
In an era where precision and sterility are non-negotiable, our Automated Vial Filling-Capping Line with Sterile Integrity Assurance redefines efficiency for vaccine and biologics manufacturers. Designed to handle high-sensitivity formulations like mRNA vaccines, monoclonal antibodies, and temperature-controlled biologics, this advanced system ensures zero contamination while achieving 99.9% filling accuracy across 2-100ml vial formats.
Why This Vial Filling-Capping Line Stands Out:
✅ GMP-Compliant Sterility: Equipped with ISO Class 5 laminar airflow and rapid decontamination cycles, the system guarantees compliance with WHO and FDA standards—critical for high climate.
✅ Adaptive Precision: Patented ceramic dosing pumps (±0.5% volumetric tolerance) and servo-driven capping heads ensure seamless transitions between vaccine serums, viscous biologics, and lyophilized powders.
✅ Smart Automation: AI-powered vision systems detect micro-cracks in vials and auto-adjust capping torque (0.5-3.5Nm), minimizing human intervention and maximizing uptime.
Technical Parameters:
| Type | Filling Machine |
| Material | 316 Stainless Steel |
| Port | Shanghai |
| Suitable For | Pharma Liquid/Powder Products |
| Keyword | Filling Capping Machine, Pharm Filling Machine |
| Capping Head Qty. | 4-12 |
| Application | Pharma Production, Cosmetic, Food, Healthy Products |
| Machine Standard | GMP, CGMP |
| After Warranty Service | Online Support, Video Technical |
| Control System | PLC |
Ideal for High-Value Applications:
- Vaccine Production: Optimized for heat-sensitive COVID-19 and influenza vaccines, with CIP/SIP compatibility to eliminate cross-contamination risks.
- Biologic Therapies: Gentle peristaltic filling preserves protein integrity, while nitrogen purging prevents oxidation—perfect for your request.
- Small-Batch Trials: Rapid tool-free changeovers enable flexible production of orphan drugs and clinical trial batches.
Sustainability Edge: Energy-efficient 380V/50Hz operation reduces power consumption by 25% compared to conventional lines, aligning with green production request.
Technical Highlights
- Speed: 300-500 vials/min (adjustable for lyophilized products)
- Materials: 316L stainless steel contact surfaces, POM spiral conveyors for anti-static handling
- Traceability: Integrated RFID tracking and MES connectivity for full batch genealogy
Call to Action
Upgrade to a vial filling-capping line that bridges innovation with regulatory rigor. Download our technical dossier to explore how this system can slash your validation timelines by 40% while achieving ≤0.1% product loss.
