Pharmaceutical Medical Level Ampoules Filling Line Fully qutomatic with PLC Control
Considerations for Choosing an Ampoules Filling Line: When selecting an Ampoules Filling Linefor pharmaceutical production, several key considerations should be taken into account to ensure that the machine meets the specific needs of the manufacturing process. Some important factors to consider include:
Production capacity: The Ampoules Filling Line should be able to meet the required production output for the pharmaceutical products being manufactured. Consideration should be given to factors such as filling speed, batch sizes, and overall efficiency.
Flexibility: The Ampoules Filling Line should be versatile enough to accommodate different ampoule sizes, filling volumes, and types of medications. This flexibility allows for easy customization of products and production processes.
Regulatory compliance: The Ampoules Filling Line should meet regulatory standards for pharmaceutical manufacturing, including requirements for sterility, accuracy, and quality control. Ensure that the machine is equipped with features such as in-line inspection systems and validation documentation.
Operator training and support: Consideration should be given to the training and support provided by the manufacturer for operating and maintaining the Ampoules Filling Line. Proper training ensures that operators can effectively use the machine and troubleshoot any issues that may arise.
Cost considerations: Evaluate the upfront cost of the Ampoules Filling Line as well as ongoing maintenance and operational costs. Consider the return on investment in terms of increased production efficiency, reduced waste, and overall cost savings for the pharmaceutical company.
By carefully considering these factors, pharmaceutical manufacturers can choose an Ampoules Filling Line that meets their production requirements, regulatory standards, and budget constraints.
In conclusion, an Ampoules Filling Line is a critical piece of equipment in pharmaceutical manufacturing that offers numerous benefits in terms of efficiency, quality, and cost savings. By understanding the features, applications, and considerations for choosing these machines, pharmaceutical companies can optimize their production processes and meet the demands of the industry effectively.
By utilizing the reciprocating tracking insertion water-air nozzle, vial washing machines can clean vials more comprehensively and efficiently, ensuring that the vial surfaces are clean and sterile, meeting the requirements of the pharmaceutical industry.
The pharmaceutical Ampoules Filling Line is crucial for pharmaceutical companies to efficiently and accurately fill ampoules with medications while maintaining high quality and safety standards.
Ampoules Filling Line Spec:
| technical parameters |
| |
| product model | LYQCL100+LYASMR
620/43+LYAGF8 |
| size range | 1-20ml national standard ampoules |
| Output(1-2ml) | 16000-22000pcs/h |
| Output(5-10ml) | 8000-12000pcs/h |
| Output(20ml) | 5000-7000pcs/h |
| Clarity | ＞99% |
| Breakage rate | ≤1%(whole line) |
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) |
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h |
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas |
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h |
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h |
| Exhaust volume | 3500-4100m³/h |
| Net weight | 7800(kg) |
| Total power | around 72kw 380V 50HZ |
| Outline size | around 9940x2260x2445mm |
Ampoules Filling Line Performance Features
◆ Vertical Ultrasonic Bottle Washer: The Ampoules Filling Line adopts a combination of ultrasonic online cleaning and separate alternating water and air jet cleaning, making it the most popular and effective cleaning equipment internationally with excellent visible foreign matter detection. Ampoules Filling Line has a wide adaptability and low bottle breakage rate. Throughout the entire cleaning process, water and air are sprayed independently through separate nozzles, with each nozzle fixed for a specific cleaning medium to complete a rinsing or cleaning process, thus avoiding cross-contamination and dead corners, in compliance with the requirements of the new version of GMP.
◆ Tunnel-Type Hot Air Circulating Sterilizing Oven: The oven utilizes laminar flow principles and high-speed hot air sterilization process, allowing containers to achieve A-grade standard laminar flow environment within the sealed tunnel for the complete production process of preheating, drying sterilization, and cooling until the bottles are discharged. This Ampoules Filling Line is currently the most popular and effective drying and sterilization equipment internationally, with uniform heat distribution, excellent heat removal effect, and equipped with mesh belt ultrasonic online cleaning, power failure protection, and automatic wind pressure adjustment system.
◆ Vertical Ampoule Filling and Sealing Machine: The machine adopts a balcony-type design structure, and the screw turntable bottle transfer can automatically complete bottle separation, pre-flushing with nitrogen, filling, post-nitrogen filling, preheating, and sealing by pulling. It operates smoothly with a high pass rate for finished products.
◆ The entire line adopts advanced intelligent electrical control technology and a simple and intuitive human-machine interface, achieving electromechanical integration design. Ampoules Filling Line can realize both front and rear linkage control and standalone operation, ensuring the normal operation of the entire line. It can display the machine's operating status and fault display, self-diagnosis of faults, fault analysis, and elimination methods, enabling the entire production process to achieve automated control.
Solution-Service:
Lingyao, We are where you are!
We are qualified to provide the following services:
- 7 days/24 hours Quick Service Response
- Site Installation, Commissioning, SAT and Training
- Accompanying production services
- Periodic Maintenance and Emergency
- Preventative Maintenance
- Remote Access
- Annual Maintenance Contract (AMC)
- Spare Parts Supply
- Modernization through Upgrade and Refurbishment
Our team:
- Service manager
- Mechanical technicians
- Electrical technicians
- Commissioning engineers
- Validation engineers
- Production supervisors
Accompanying production services. is acharacteristic service that Lingyao can provide to support our clients:
- Move Forward commercial production smoothly and fast
- Minimize material and utilities lost
- Hand to hand training of operation and maintenance
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Pharmaceutical Medical Level Ampoules Filling Line Fully qutomatic with PLC Control Images
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