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High Efficiency Aseptic Filling Line for Pharmaceutical Packaging, Biotech Cosmetic Filling, Pharmaceutical filling

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High Efficiency Aseptic Filling Line for Pharmaceutical Packaging, Biotech Cosmetic Filling, Pharmaceutical filling

Brand Name : Lingyao

Model Number : LYKXGF2-30

Certification : CE, ISO, GMP

Place of Origin : China

MOQ : 1 unit

Price : 200,000-400,000USD per piece

Payment Terms : D/A,D/P,T/T,Western Union

Supply Ability : 3 pcs per 6 months

Delivery Time : 180 work days normally

Packaging Details : carton, wood carton, pallets

Quality Assurance & Compliance : CE, GMP, ISO, etc..

Precision & Accuracy : High-precision filling +/-1%

Automation Level : Fully automated

Scalability & Flexibility : 2-30ml vials

Sterilization Capability : Integrated sterilization processes(ultrasonic cleaning, dry heat sterilization)

After-sales Service & Technical Support : 1-2 years guarantee maintenance, free spare parts available, and troubleshooting assistance to minimize downtime

Energy Efficiency : water, energy aligned with sustainability goals

Data Integrity & Traceability : 21 CFR Part 11

Material Compatibility : SS316

Proven Track Record : Available

Machine Name : Vial Filling Line

Function : Vials Washing, Sterilization, Filling, Plugging, Capping

Filling Volume : 2-30ml

Filling Liquid Type : Vaccine

Output Capacity : 6000-26000 BPH

Vials Material : Glass

Filling Accuracy : +/-0.5%

Breakage Rate : <0.5%

Nitrigon Filling : Yes

CIP/SIP : Yes

Oven Cooling Style : Water Cooling

Plugging Style : Half

Capping Head : Multi

LAF : Yes

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High Efficiency Aseptic Filling Line for Pharmaceutical Packaging, Biotech Cosmetic Filling, Pharmaceutical filling

Meta Description: Discover a high-efficiency Aseptic Filling Line engineered for pharmaceutical, biotech, and cosmetic industries. Achieve GMP compliance, precision dosing, and scalable production with automated solutions.


Introduction
This high-efficiency Aseptic Filling Line is the backbone of modern pharmaceutical, biotech, and cosmetic packaging. Designed to meet stringent global standards, this advanced system ensures rapid, accurate, and contamination-free filling of vials ranging from 2ml to 30ml. Whether you’re producing vaccines, injectables, serums, or high-value cosmetics, this equipment integrates cutting-edge automation and hygienic design to streamline operations and maximize ROI for international buyers.

High Efficiency Aseptic Filling Line for Pharmaceutical Packaging, Biotech Cosmetic Filling, Pharmaceutical filling

Model LYQCL80+LYASMR620/48+LYKGF8 LYQCL1000+LYASMR620/48+LYKGF10 LYQCL120+LYASMR620/55+LYKGF12
Adaptive Spec 2-30ml national standard vials 2-30ml national standard vials 2-30ml national standard vials
Capacity 6000-12000pcs/hr 6000-18000pcs/hr 6000-26000pcs/hr
Clarity >99%
Breakage rate <0.5%
Filling Torlerance 1.5 %
Fresh Water consumption 0.2-0.4Mpa/0.6-1.0 m3/hr
Clean compressed air consumption and pressure 0.3-0.6Mpa/35-80 m3/hr
Pass rate of stopping > 99%
Pass rate of capping > 99%
vacuum pumping speed 60m3/h(external distribution)
Exhuast volume 3500-4800m3/h
Weight 9300 KGs
Total Power about 90kw 380v 50Hz about 93kw 380v 50Hz about 110kw 380v 50Hz
Size about 12600 X 2260 X 2445mm about 12600 X 2260 X 2445mm about 13200 X 2260 X 2445mm

High Efficiency Aseptic Filling Line for Pharmaceutical Packaging, Biotech Cosmetic Filling, Pharmaceutical filling

High Efficiency Aseptic Filling Line for Pharmaceutical Packaging, Biotech Cosmetic Filling, Pharmaceutical filling

Key Features Driving Global Demand

  1. Pharmaceutical-Grade Compliance
    • GMP/ISO-Certified Design: Built to comply with WHO and FDA regulations, our vial filling line guarantees sterility for sensitive pharmaceuticals like vaccines, insulin, and antibiotics. The system supports lyophilization (freeze-drying) integration for biologics requiring ultra-low temperature handling.
    • Precision Dosing: Achieve ±0.5% accuracy with servo-driven pumps, critical for hormone therapies and oncology drugs where dosage consistency is non-negotiable.
  2. Biotech & Cosmetic Adaptability
    • Multi-Product Flexibility: Switch seamlessly between viscous biotech solutions (e.g., stem cell serums) and lightweight cosmetic essences. Adjustable filling heads accommodate 2-30ml vials for single-dose cosmetics and 50-500ml bottles for bulk reagents.
    • Oxidation Prevention: Nitrogen purging technology protects oxygen-sensitive compounds like essential oils and peptide-based formulations .
  3. Operational Efficiency
    • High-Speed Throughput: Process up to 26,000 vials/hour with minimal downtime, ideal for large-scale vaccine production or seasonal cosmetic launches.
    • Energy-Saving Design: Reduce power consumption by 30% compared to traditional systems, with modular configurations to match production needs.
  4. Durability for Harsh Environments
    • 316L Stainless Steel Construction: Resists corrosion in high-humidity regions (e.g., Middle East, Southeast Asia) and withstands aggressive cleaning agents.
    • Temperature Control: Maintain product integrity with integrated cooling jackets for heat-sensitive fillers like collagen-based cosmetics or mRNA vaccines.

Key Features Driving Global Demand

  1. Pharmaceutical-Grade Compliance
    • GMP/ISO-Certified Design: Built to comply with WHO and FDA regulations, our vial filling line guarantees sterility for sensitive pharmaceuticals like vaccines, insulin, and antibiotics 1PDF1. The system supports lyophilization (freeze-drying) integration for biologics requiring ultra-low temperature handling.
    • Precision Dosing: Achieve ±0.5% accuracy with servo-driven pumps, critical for hormone therapies and oncology drugs where dosage consistency is non-negotiable.
  2. Biotech & Cosmetic Adaptability
    • Multi-Product Flexibility: Switch seamlessly between viscous biotech solutions (e.g., stem cell serums) and lightweight cosmetic essences. Adjustable filling heads accommodate 2-30ml vials for single-dose cosmetics and 50-500ml bottles for bulk reagents 2.
    • Oxidation Prevention: Nitrogen purging technology protects oxygen-sensitive compounds like essential oils and peptide-based formulations 3.
  3. Operational Efficiency
    • High-Speed Throughput: Process up to 12,000 vials/hour with minimal downtime, ideal for large-scale vaccine production or seasonal cosmetic launches.
    • Energy-Saving Design: Reduce power consumption by 30% compared to traditional systems, with 220-600W modular configurations to match production needs 4.
  4. Durability for Harsh Environments
    • 316L Stainless Steel Construction: Resists corrosion in high-humidity regions (e.g., Middle East, Southeast Asia) and withstands aggressive cleaning agents 5.
    • Temperature Control: Maintain product integrity with integrated cooling jackets for heat-sensitive fillers like collagen-based cosmetics or mRNA vaccines.

Why International Buyers Choose this Aseptic filling line:

  • Scalability: Upgradeable from small-batch R&D to full-scale production.
  • Easy Validation: Pre-validated documentation accelerates regulatory approvals in the EU, GCC, and ASEAN markets.
  • 24/7 Technical Support: Global service hubs ensure rapid troubleshooting and spare parts availability.

Keywords: Vial filling line, pharmaceutical packaging, biotech filling, cosmetic filling machine, GMP-compliant filling, precision liquid dosing, automated vial filler, ISO-certified equipment, vaccine production line, cosmetic essence filling.


Product Tags:

PLC vial stoppering machine

      

Biotech vial stoppering machine

      

Biotech vial filling and stoppering machine

      
Quality High Efficiency Aseptic Filling Line for Pharmaceutical Packaging, Biotech Cosmetic Filling, Pharmaceutical filling for sale

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